Bronze Socket head Bronze Cap Screws Bronze Socket head Screws Bronze Fasteners Silicon Bronze Fasteners Phosphor Bronze Fasteners
Bronze Screws and Bronze Socket Head Cap ScrewsÂ
Bronze screws and Bronze socket head cap screws are essential components in various industries due to their excellent corrosion resistance, high strength, and durability. Conex is a specialist in manufacturing and supplying Bronze Screws, Socket head Cap Screws, Silicon bronze Screws,Phosphor Bronze fasteners, Bronze fasteners, Silicon bronze Fasteners, Phosphor Bronze Screws, Brass Socket head Screws etc. from India. These Bronze fasteners are widely used in marine, automotive, electrical, and industrial applications. Below, we provide a detailed overview of Bronze screws, including material grades, manufacturing processes, allied fasteners, standards, finishing options, tolerances, and industries that utilize these components. We manufacture Metric bronze Screws, Imperial threaded Bronze Screws and fasteners.
Bronze Material Grades for Bronze ScrewsÂ
Bronze screws and socket head cap screws are manufactured from various bronze alloys, each offering unique properties. Common bronze grades include:
Grade | Composition | Properties |
---|---|---|
C93200 (SAE 660) | 83% Cu, 7% Sn, 7% Pb, 3% Zn | High strength, excellent wear resistance, good machinability |
C95400 | 85% Cu, 11% Al, 4% Fe | High strength, excellent corrosion resistance, suitable for high-load applications |
C86300 | 63% Cu, 25% Zn, 6% Al, 3% Mn, 3% Fe | High strength, excellent wear resistance, ideal for heavy-duty applications |
C51000 (Phosphor Bronze) | 94.8% Cu, 5% Sn, 0.2% P | High fatigue resistance, excellent electrical conductivity, corrosion resistance |
Bronze Socket head cap screws- Manufacturing Process: Forging
Bronze screws and socket head cap screws are typically manufactured using the forging process, which ensures high strength and durability. The steps involved are:
- Material Selection: High-quality bronze alloys are selected based on the application requirements.
- Heating: The bronze is heated to a specific temperature to make it malleable.
- Forging: The heated bronze is shaped into screws using dies and presses.
- Machining: The forged screws are machined to achieve precise dimensions and tolerances.
- Heat Treatment: Some screws undergo heat treatment to enhance their mechanical properties.
- Finishing: The screws are finished with coatings or treatments to improve corrosion resistance and appearance.
Allied Bronze Fasteners
In addition to Bronze screws and socket head cap screws, we offer a wide range of allied bronze fasteners, including:
- Bronze Bolts (hex Bronze Bolts, Silicon Bronze Bolts, Phosphor bronze Bolts)
- Bronze Nuts; Silicon bronze Nuts and PB Phosphor Bronze Hex nuts
- Bronze Machine Screws : Pan head Bronze Screws, Round Head Brass Screws, CSK head Bronze Screws, Flat head Bronze Screws, Silicon bronze Screws, Phosphor bronze screws
- Bronze Studs
- Bronze Threaded Rods
- Bronze Anchors
- bronze Washers: Silicon bronze Washers, Phosphor bronze washers, Plain bronze washers and bronze Spring washersÂ
- Bronze Eye Bolts and Bronze terminals for Transformer bushings and Transformer Spades
- Phosphor Bronze fastenersÂ
- Flanged Bolts of Bronze and Brass . We offer Bronze flanged bolts and cold forged fastenersÂ
Standards
Bronze screws and fasteners are manufactured in compliance with international standards to ensure quality and reliability. Key standards include:
Standard | Description |
---|---|
ASTM B283 | Standard specification for copper and copper-alloy die forgings |
DIN 933 | Metric hexagon head screws with full thread |
BS 3692 | Specification for ISO metric precision hexagon bolts, screws, and nuts |
ISO 4762 | Hexagon socket head cap screws |
Finishing Options
Bronze screws and socket head cap screws can be finished with various coatings and treatments to enhance their performance and appearance:
- Natural Finish: Retains the natural bronze color, suitable for aesthetic applications.
- Passivation: Improves corrosion resistance by removing free iron from the surface.
- Electroplating: Adds a protective layer of another metal (e.g., nickel or tin) for enhanced durability.
- Polishing: Provides a smooth, shiny surface for decorative purposes.
Tolerances
Bronze screws and socket head cap screws are manufactured to precise tolerances to ensure proper fit and function. Common tolerance standards include:
Tolerance | Description |
---|---|
ISO 2768 | General tolerances for linear and angular dimensions |
DIN 267 | Tolerances for fasteners |
ANSI B18.2.1 | Tolerances for inch-series screws and bolts |
Industries Using Bronze Screws
Bronze screws and socket head cap screws are used in a wide range of industries due to their unique properties:
- Marine: Resistant to saltwater corrosion, making them ideal for shipbuilding and offshore applications.
- Automotive: Used in engines, transmissions, and braking systems due to their high strength and wear resistance.
- Electrical: Preferred for electrical connectors and terminals due to their excellent conductivity.
- Industrial: Used in heavy machinery, pumps, and valves for their durability and corrosion resistance.
- Construction: Ideal for structural applications in corrosive environments.
Technical Specifications
Below is a table summarizing the technical specifications of bronze screws and socket head cap screws:
Parameter | Details |
---|---|
Material Grades | C93200, C95400, C86300, C51000 |
Standards | ASTM B283, DIN 933, BS 3692, ISO 4762 |
Thread Types | Metric, UNC, UNF |
Sizes | M2 to M24, 1/4″ to 1″ |
Lengths | 5mm to 200mm, 0.2″ to 8″ |
Finishing Options | Natural, Passivation, Electroplating, Polishing |
Tolerances | ISO 2768, DIN 267, ANSI B18.2.1 |
Why Choose Bronze Socket Screws and Bronze Cap screws?
- Corrosion Resistance: Ideal for harsh environments, including marine and chemical industries.
- High Strength: Suitable for high-load applications.
- Durability: Long-lasting performance even under extreme conditions.
- Electrical Conductivity: Perfect for electrical and electronic applications.
- Aesthetic Appeal: Natural bronze finish adds a decorative touch.
Bronze screws and Bronze Socket head cap screws are versatile fasteners that offer exceptional performance in demanding applications. Whether you need them for marine, automotive, electrical, or industrial use, our range of bronze fasteners meets the highest quality standards. Contact us today to learn more about our products and how they can benefit your projects.