Aluminium Manifolds Aluminium Manifold Blocks

Aluminium Manifolds Aluminium Manifold Blocks

Conex Screws is a leading manufacturer of Aluminium Machined and CNC turned parts and specializes in manufacturing Aluminium Manifolds and Aluminium Manifold Blocks by CNC machining and milling operations. Aluminium manifold blocks are critical components in hydraulic and pneumatic systems, providing an efficient means of managing fluid flow. With their lightweight and corrosion-resistant properties, these blocks are widely used in various industries, including automotive, aerospace, manufacturing, and energy. Designed for flexibility and reliability, aluminium manifold blocks come in a variety of configurations to meet the needs of complex fluid control systems.

Aluminum Manifolds and Manifold blocks are critical components in fluid distribution systems, designed to efficiently direct and control the flow of liquids or gases from a single source to multiple outlets or vice versa. These precision-engineered components are manufactured from high-grade aluminum alloys, offering an excellent combination of lightweight construction, corrosion resistance, and superior thermal conductivity. The manifolds feature precisely machined internal channels and ports that allow for optimal flow distribution while minimizing pressure drops and turbulence. They are extensively used in hydraulic systems, pneumatic applications, industrial automation, HVAC systems, and various process control applications. Modern manifold blocks often incorporate integrated mounting options, pressure gauge ports, and relief valve connections, making them versatile in different installation scenarios. The aluminum construction makes them particularly suitable for applications requiring heat dissipation and weight reduction, such as mobile hydraulic systems and compact machinery. These manifolds can be customized with various port configurations, sizes, and connection types (NPT, SAE, BSPP) to meet specific application req

Material Grades

High-quality aluminium alloys are used in the manufacturing of manifold blocks to ensure durability, strength, and excellent resistance to corrosion. Common grades include:

1. 6061-T6: Known for its excellent strength-to-weight ratio and good corrosion resistance, ideal for high-pressure applications.
2. 5083: Offers superior resistance to seawater and industrial chemicals, commonly used in marine and offshore applications.
3. 7075-T6: High strength and toughness, suitable for aerospace and other critical industries.
4. 2024-T4: High fatigue resistance, ideal for demanding hydraulic applications.
5. If needed We can offer Manifolds from Bronze, Aluminum Bronze, Brass (CDA 360),  and Copper as well.  Our Bronze manifolds, Copper manifolds and Brass manifolds and manifold blocks are well accepted around the word.

Processes Involved

The production of aluminium manifold blocks requires precision engineering and advanced manufacturing techniques. Key processes include:

1. CNC Milling:
   • Precision machining to create intricate channels and ports for fluid flow.
   • Ensures tight tolerances and consistent quality.
2. Drilling and Tapping:
   • Creates threaded holes for connections.
   • Supports a variety of thread types, including BSP, NPT, and metric threads.
3. Surface Treatment:
   • Anodizing or powder coating enhances corrosion resistance and aesthetics.
4. Inspection and Testing:
   • Pressure testing to ensure leak-proof performance.
   • Dimensional inspections to confirm compliance with design specifications.

Thread and Hole Sizes

Aluminium manifold blocks are designed to accommodate a wide range of thread and hole sizes to suit different application needs. Typical configurations include:

Hole Sizes:

• Inlet/outlet holes: Range from 5 mm to 50 mm diameter.
• Mounting holes: Custom sizes based on application requirements.

Design Features

1. Single-Station and Multi-Station Blocks:
   • Single-station blocks for simple applications.
   • Multi-station blocks for complex systems requiring multiple inputs and outputs.
2. Custom Configurations:
   • Modular designs tailored to specific systems.
   • Multiple ports and channels to reduce external piping.
3. Integrated Features:
   • Built-in pressure relief valves, check valves, and flow control valves.
   • Compact designs to save space and reduce weight.

Applications of Aluminium Manifold Blocks

1. Hydraulic Systems:
   • Distributes hydraulic fluid to actuators, motors, and cylinders.
   • Used in presses, lifts, and heavy machinery.
2. Pneumatic Systems:
   • Manages compressed air for automation and industrial tools.
3. Automotive Industry:
   • Used in braking systems, suspension setups, and fuel distribution.
4. Aerospace Industry:
   • Lightweight manifolds for fuel and hydraulic fluid control.
5. Energy Sector:
   • Used in wind turbines, solar tracking systems, and oil and gas equipment.

Benefits of Aluminium Manifold Blocks

1. Lightweight Construction:
   • Reduces overall system weight.
   • Easy to handle and install.
2. Corrosion Resistance:
   • Suitable for harsh environments, including marine and industrial settings.
3. Customizability:
   • Supports various thread types, hole sizes, and configurations.
4. Improved Efficiency:
   • Reduces the need for external piping, minimizing leakage points.
5. Cost-Effective:
   • Durable and long-lasting, with lower maintenance requirements.

Why Choose Aluminium Manifold Blocks?

• High-Quality Materials: Manufactured using premium aluminium alloys.
• Precision Engineering: CNC-machined for exact specifications.
• Custom Solutions: Tailored designs to meet unique system requirements.
• Reliable Performance: Tested for high pressure and long-term durability.

Aluminium manifold blocks are an essential component for managing fluid and air distribution in modern systems. Their lightweight, corrosion-resistant properties, and flexibility in design make them the preferred choice across industries. Contact us today to discuss your requirements and explore our range of aluminium manifold blocks tailored to your needs.

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