Conex Screws and Fasteners

Copper Cold Forged Parts Copper Cold Forging

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Top Quality Copper Cold Forged Parts  Copper Cold Forgings from India

 

 

Welcome to Conex Screws- Experts in Copper Cold forging, Copper Forged Parts

As a leading manufacturer of copper cold forged parts, we specialize in delivering high-quality components tailored to a wide range of industrial applications. Our advanced cold forging techniques and commitment to precision ensure exceptional performance and durability for every product we manufacture. We offer Copper cold forged fasteners, Bronze cold forged screws, Copper cold forged screws, Copper cold forged nuts, Pins, Contacts etc.


Copper Cold Forging and Cold Heading Technique

Cold forging is a metal forming process performed at or near room temperature. This technique uses compressive forces to shape copper into intricate and durable components, delivering numerous benefits such as:

  • Enhanced Strength: Cold forging increases the mechanical strength of copper parts due to strain hardening.
  • High Dimensional Accuracy: Components exhibit precise dimensions and tight tolerances.
  • Material Efficiency: Minimal material waste compared to traditional machining methods.
  • Cost Effectiveness: Ideal for large production runs, reducing overall manufacturing costs.

Our state-of-the-art cold forging facilities are equipped to handle complex geometries and high-volume production requirements.


Material Grades

We utilize premium-quality copper grades to manufacture our cold-forged parts. Common grades include:

  • C101 (Oxygen-Free Copper): High electrical conductivity and excellent thermal performance.
  • C110 (Electrolytic Tough Pitch Copper): Versatile and cost-effective, ideal for electrical and thermal applications.
  • C122 (Phosphorized Copper): Enhanced corrosion resistance, suitable for plumbing and industrial uses.

Types of Copper Cold Forged Parts and Cold Forged Copper components

Our expertise allows us to produce a variety of components for diverse industries. Common parts we manufacture include:

  • Copper Rivets: Durable and corrosion-resistant rivets for construction and automotive applications.
  • Copper Screws: High-strength screws used in electrical and industrial assemblies.
  • Copper Special Nuts and Copper fasteners: Cold forged in metric and UNC threads
  • Copper Electrical Contacts: Precision-made contacts for switches, circuit breakers, and connectors.
  • Copper Pins: Reliable and wear-resistant pins for mechanical and electrical systems.
  • Copper Washers: Flat or beveled washers for distributing load and reducing wear.
  • Copper Bushings: High-strength bushings for machinery and equipment.
  • Copper Nuts and Bolts: Strong and corrosion-resistant fasteners for various assemblies.
  • Copper Spacers: Precision spacers for electronic and mechanical applications.
  • Copper Terminal Ends: Durable and conductive ends for electrical connections.
  • Copper Heat Sinks: Efficient heat dissipation components for electronic devices.
  • Custom Copper Components and custom Copper parts : Tailored solutions based on specific design and application requirements.

Tolerances and Precision

Our copper cold forged parts are manufactured with exceptional precision to meet strict industry standards. Typical tolerances include:

  • Dimensional Tolerances: ±0.01 mm to ±0.1 mm, depending on part complexity.
  • Surface Finish: Achievable roughness (Ra) as low as 0.4 μm.

We also offer custom tolerances and specifications to meet your unique project needs.


Finishes

We provide a variety of finishing options to enhance the functionality and appearance of our copper parts, including:

  • Polishing: Achieves a smooth, shiny surface.
  • Electroplating: Coatings like tin, nickel, or silver for improved conductivity and corrosion resistance.
  • Passivation: Enhances the durability and corrosion resistance of the copper surface.
  • Custom Finishes: Tailored to your specific aesthetic and functional requirements.

Advantages of Copper Cold Forged Parts and Copper Cold forged components

  • Superior Conductivity: Copper’s excellent electrical and thermal conductivity makes it ideal for electronic and industrial applications.
  • Corrosion Resistance: Durable components that perform well in challenging environments.
  • Eco-Friendly: Copper is recyclable, making it a sustainable choice.
  • Cost-Effective: High production efficiency reduces overall costs.

Industries We Serve

Our copper cold forged parts are used across various industries, including:

  • Electrical and Electronics: Components for circuit boards, connectors, and switches.
  • Automotive: Rivets, screws, and connectors for vehicles.
  • Construction: Copper fasteners for durable building materials.
  • Industrial Machinery: Precision pins and contacts for machinery and equipment.

Why Choose Conex Screws?

  • Expertise: Decades of experience in copper cold forging.
  • Customization: Tailored solutions to meet your specific needs.
  • Quality Assurance: Stringent quality control processes to ensure product excellence.
  • Sustainability: Commitment to eco-friendly manufacturing practices.

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